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Project Profile

Ferndale Refinery Upgrade Project (FRUP)
Ferndale, WA

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JH Kelly and Toyo USA joined forces to design and build a new Fluidized Catalytic Cracking (FCC) unit and provide an overall upgrade of the refinery for the Ferndale Phillips Petroleum 66 Co. (formally Tosco Refining Co.).

The upgrade added new treating units including a new Purge Treatment Unit (PTU), Flue Gas Scrubber (FGS), Main Air Blower (MAB), and the largest and main component, a new Fluidized Catalytic Cracking Unit (FCC). The 550-ton FCC Converter Vessel was offloaded and then strategically transported to the Refinery.

The Ferndale Refinery is currently a 95MBPD full capability refinery. The construction of the new 30MBPD FCCU replaced the existing Thermal Catalytic Cracking Unit (TCCU). The new FCCU increased quality and efficiency as well as fulfill the requirements set forth by the Environmental Protections Agency (EPA) in the Clean Air Act (CAA) of 1990 (including some of the more recent additions to the CAA).

Special points of interest:
  • Peak Manpower approx. 125 men/day
  • 30 MBPD Fluidized Catalytic Cracking Unit (FCCU)
  • Three Phases
  • 100,000 manhours without a lost time
 
  
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821 Third Avenue
PO Box 2038
Longview, WA 98632
360-423-5510
360-423-9170 (Fax)
mail@jhkelly.com

JH Kelly is a 4th generation family-owned construction company serving the greater Pacific Northwest. We function as a self-performing industrial general contractor at process facilities. Our reputation for completing difficult process piping jobs is well known throughout the region and our success has led us to offer 3rd party services as a piping fabricator or module fabricator. Our integrated project approach includes self-performing concrete placement, functioning as a steel erector and providing equipment setting, millwrighting, and electrical services. For commercial HVAC projects, we can be found under tower cranes providing trade services as a plumbing contractor or mechanical contractor on a subcontracted basis.